Progress in Smart Microсontainers technology and new application points in oil and gas, petrochemicals and chemicals technology

UDK: 001.1:622.276
DOI: 10.24887/0028-2448-2025-6-88-92
Key words: microencapsulation, Smart Microcontainers technology, controlled release, targeted delivery
Authors: A.S. Sigov (Russian Technological University MIREA, RF, Moscow); A.L. Maximov (A.V. Topchiev Institute of Petrochemical Synthesis of the RAS, RF, Moscow); S.V. Antonov (A.V. Topchiev Institute of Petrochemical Synthesis of the RAS, RF, Moscow); D.K. Nurgaliev (Kazan (Volga Region) Federal University, RF, Kazan); M.A. Varfolomeyev (Kazan (Volga Region) Federal University, RF, Kazan); A.V. Zamriy (MEAC LLC, RF, Moscow); A.A. Papushkina (D.I. Mendeleev Russian Chemical Technology University, Moscow); V.R. Kim (MEAC LLC, RF, Moscow)

As the oil and gas, petrochemical and chemical industries develop, they face the following problems: multiple stages, complexity and low controllability of processes, high consumption of reagents. Microencapsulation is nowadays being considered as an alternative option that can improve process efficiency by reducing stages, losses and providing targeted delivery of reagents. This technology is already being actively developed in different areas such as medicine, food and cosmetics industries for controlled release of reagents. The Intersectoral Expert Analytical Center (MEAC) in cooperation with their partners is implementing the Smart Microcontainers (SMC) project, transferring the technology to the oil and gas, petrochemical and chemical industries. The SMC project has already gained significant development in the areas such as drilling, cement squeeze job, and chemical methods of enhanced oil recovery. In addition, it is worth mentioning that SMC have great potential in hydraulic fracturing, acid treatments, encapsulation of reagents used in production. This paper presents the latest results of the project development related to material selection, production of SMC, motion control, opening and polymerization, as well as an overview of the applications and implementation options of the technology, which shows the potential of this project and provides a basis for future research and development.

References

1. Orlov M.V., Materials microencapsulation applications in oil drilling and production, Journal of Physics: Conference Series, 2021, V. 1942, no. 1,

DOI: https://doi.org/10.1088/1742-6596/1942/1/012004

2. Jingyi Zhu et al., Recent progress in microencapsulation technology and its applications in petroleum industry, Journal of Molecular Liquids, 2024, V. 407,

DOI: https://doi.org/10.1016/j.molliq.2024.125162

3. Maksimov A.L. et al., Microencapsulation: an overview of concepts, methods and prospects for use in the processes of the oil and gas and chemical industries (In Russ.), Burenie i neft’, 2023, no. 1, pp. 11–25, EDN: VIZUKK

4. Maksimov A.L. et al., Microencapsulation: Evaluation of the application of physical and physicochemical methods for the production of capsules for use in oil and gas and chemical industry processes (In Russ.), Neftegaz.RU, 2024, no. 8, pp. 48–52, EDN: QGRVGY

5. Chen P.W., Erb R.M., Studart A.R., Designer polymer-based microcapsules made using microfluidics, Langmuir, 2012, V. 28, no. 1, pp. 144–152,

DOI: https://doi.org/10.1021/la203088u

6. Duran M. et al., Microcapsule production by droplet microfluidics: a review from the material science approach, Materials & Design, 2022, V. 223,

DOI: https://doi.org/10.1016/j.matdes.2022.111230

7. Antonov S.V. et al., Counting mechanical particles in a liquid flow using digital video processing algorithms (In Russ.), Neftegaz.RU, 2024, no. 8, pp. 40–43,

EDN: LRKMSY

8. Díez-Pascual A.M., Rahdar A., LbL nano-assemblies: A versatile tool for biomedical and healthcare applications, Nanomaterials, 2022, V. 12, no. 6,

DOI: https://doi.org/10.3390/nano12060949

9. Petrov A.V. et al., Impact of high intensity focused ultrasound on biofabric model phantoms and composite microcapsules with nanoscale shells (In Russ.), Vestnik Tambovskogo gosudarstvennogo tekhnicheskogo universiteta, 2018, V. 24, no. 3, pp. 539–549, DOI: https://doi.org/10.17277/vestnik.2018.03.pp.539-549

10. Shchukin D.G., Gorin D.A., Möhwald H., Ultrasonically induced opening of polyelectrolyte microcontainers, Langmuir, 2006, V. 22, no. 17, pp. 7400–7404,

DOI: https://doi.org/10.1021/la061047m

11. Patent RU2382659C1, Method of local tumor destruction by means of shf heating of magnetic nanoparticlesg, Inventors: Akchurin G.G., Akchurin G.G., Gorin D.A., Portnov S.A.

12. Ermakov A.V., Kim V.P., Chumakov A.S. et al., Integrity management of nanocomposite microstructures based on lipids, polymers and inorganic nanoparticles through electric field (In Russ.), Izvestiya Saratovskogo universiteta. Novaya seriya. Seriya Fizika = Izvestiya of Saratov University. Physics, 2013, V. 13, no. 2, pp. 57-61,

DOI: https://doi.org/10.18500/1817-3020-2013-13-2-57-61

13. McKenzie T.G. et al., Ultrasound and sonochemistry for radical polymerization: sound synthesis, Chemistry–A European Journal, 2019, V. 25, no. 21, pp. 5372–5388, DOI: https://doi.org/10.1002/chem.201803771

14. Maksimov A.L. et al., Magnetic induction. Effect on acrylic monomers (In Russ.), Neftegaz.RU, 2023, no. 9, pp. 30–34, EDN: TDXGTP

15. Maksimov A.L. et al., Smart containers in polymerization processes: the influence of physical factors on the reaction (In Russ.), Neftegaz.RU. – 2022. – № 10. –

S. 52–58. – EDN: OPJXRK

16. Dmitrievskiy A.N. et al., Innovative technologies for drilling mud loss prevention in well construction (In Russ.), Burenie i neft’, 2022, no. 9, pp. 42–49, EDN: PJMJWJ

17. Kleshchenko I.I. Zozulya G.P., Yagafarov A.K., Teoriya i praktika remontno-izolyatsionnykh rabot v neftyanykh i gazovykh skvazhinakh (Theory and practice of repair and insulation works in oil and gas wells), Tyumen: Publ. of TyumSPTU, 2010, 344 p., EDN: QMZCIV

18. Jiang Yang et al., Controlled-release chemicals in oilfield application: A review, Journal of Petroleum Science and Engineering, 2022, V. 215,

DOI: https://doi.org/10.1016/j.petrol.2022.110616

19. Dmitrievskiy A.N. et al., Umnye mikrokonteynery dlya povysheniya effektivnosti fiziko-khimicheskikh MUN (Smart microcontainers to improve the efficiency of physical and chemical EOR methods), Neftegaz.RU, 2023, no. 9, pp. 24–28, EDN: UXDWNT

20. Varavva A.I., Tatosov A.V., Vershinin V.E., Estimating the efficiency of the wellbore zone treatment by a heat-produced binary mixture (In Russ.), Vestnik Tyumenskogo gosudarstvennogo universiteta. Seriya: Fiziko-matematicheskoe modelirovanie. Neft’, gaz, energetika = Tyumen State University Herald. Physical and Mathematical Modeling. Oil, Gas, Energy, 2018, V. 4, no 2, pp. 8-21, DOI: https://doi.org/10.21684/2411-7978-2018-4-2-8-21

21. Zhuang Ma et al., Novel method for microencapsulation of oxalic acid with ethyl cellulose shell for sustained-release performance, Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2020, V. 602, DOI: https://doi.org/10.1016/j.colsurfa.2020.125064

22. Fanbin Meng et al., Microencapsulation of oxalic acid (OA) via coacervation induced by polydimethylsiloxane (PDMS) for the sustained release performance, Materials & Design, 2017, V. 116, pp. 31–41, DOI: https://doi.org/10.1016/j.matdes.2016.11.031

22. Maksimov A.L. et al., Application of smart microcontainers in polymerization processes. Part 1 (In Russ.), Neftegazovaya vertikal’, 2021, no. 11, pp. 92–97.

23. Anozie U.C., Ju L.K., Microencapsulation of sulfur by calcium alginate, Journal of Applied Polymer Science, 2020, V. 137, no. 34,

DOI: https://doi.org/10.1002/app.49005



Attention!
To buy the complete text of article (Russian version a format - PDF) or to read the material which is in open access only the authorized visitors of the website can. .

Юбилей Великой Победы

Pobeda80_logo_main.png В юбилейном 2025 году подготовлены: 
   - специальная подборка  статей журнала, посвященных подвигу нефтяников в годы Великой Отечественной войны;  
   - списки авторов публикаций журнала - участников боев и участников трудового фронта

Press Releases

10.06.2025
02.06.2025
30.05.2025
30.05.2025
29.05.2025