Production casing leak detection methods revisited

UDK: 004.896:622.276
DOI: 10.24887/0028-2448-2024-7-56-60
Key words: production casing leak, correlation matrix, research, chemical analysis of water, machine learning
Authors: I.M. Ishkulov (TatNIPIneft, RF, Almetyevsk Almetyevsk; State Technological University Higher School of Petroleum, RF, Almetyevsk), R.R. Vafin (TatNIPIneft, RF, Almetyevsk), D.D. Takhauov (TatNIPIneft, RF, Almetyevsk), I.G. Fattakhov (TatNIPIneft, RF, Almetyevsk), А.А. Pimenov (TatNIPIneft, RF, Almetyevsk)

Production casing leak detection issues are of current interest due to oil production at late stages of fields development, ageing well stock and high water cut. Well logging is the most common method used to identify potential well integrity issues. This method, however, entails pulling the equipment out of hole to result in non-productive time, oil production losses, and upset of steady-state well operation process. Note also high risk of failed efforts to detect any loss of production casing integrity. The authors have analyzed the existing methods for production casing leak detection. Production well logging data has also been analyzed. This has enabled determination of average depths of well integrity failures, as well as identification of leaking hole sections. Indirect approaches to casing leak detection have been investigated; in particular, component ratio analysis based on six-component chemical analysis of water. On top of that, a new indirect method for analysis of production casing leak probability based on feature correlation matrix has been proposed. The authors have also developed and implemented a machine learning model for well integrity failure detection. It allows understanding of the primary factors contributing to the loss of wellbore integrity. Analysis of the effects of such factors suggests that the impacts of well age, sulfates concentration in produced fluid, water density, primary salts, and hole curvature are the most noticeable. The results of the research enabled development of production casing leak detection method together with indirect method for diagnosing and predicting the severity of production casing fatigue and related risks of casing integrity failure.

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