Methodological foundations for the implementation of robotic systems in order to improve the efficiency of repairing tubing

UDK: 621.865.8:622.276
DOI: 10.24887/0028-2448-2021-9-108-111
Key words: methodology, optimization, technological process, robotic technologies, simulation, technical re-equipment of production
Authors: K.O. Ilin (RN−BashNIPIneft LLC, RF, Ufa), N.N. Kraevskiy (RN−BashNIPIneft LLC, RF, Ufa), O.A. Gavrilova (RN−BashNIPIneft LLC, RF, Ufa), A.G. Gubaidullin (RN−BashNIPIneft LLC, RF, Ufa), E.V. Beloborodova (RN−BashNIPIneft LLC, RF, Ufa)1, V.R. Zakiev (RN-Remont NPO LLC, RF, Samara)

Today, all areas of production are undergoing a full-scale transition to a new development paradigm, which includes the introduction of new technologies and the intellectualization of production. The first place goes to the production technologies that include automation, digital design, computer modeling, optimization of technological processes, the development of digital twins, and the use of new materials, robotic systems and artificial intelligence methods. Analysis of existing production systems shows that traditional methods cannot promptly and effectively solve existing problems and ensure the competitiveness of an enterprise. The issues of technical re-equipment of production (in particular workshops for tubing repair) and optimization of repair technological processes are becoming relevant. Equipment in such workshops should correspond to the current trends, provide a full cycle of repair and recovery of tubing with an increase in their service life. The introduction of these requirements will reduce the labor intensity of work on the technological preparation of production, will make it possible to find optimal production solutions to perform any types of work, including the technical re-equipment of production.

Approaches for industrial automation and robotization of technological processes for tubing repair are considered in this article. The analysis of the production system has been carried out. It was found that the existing repair shops are characterized by an insufficient level of automation of technological processes (less than 20%); complex production logistics; significant potential for the introduction of new equipment and reconstruction. It is shown that manual production can be replaced with robotic one. Such a replacement will make it possible to increase the productivity and quality of the work performed.

References

1. Sen'kin A.S., Kraevskiy N.N., Il'in K.O., Munasypov R.A., To the question of robotization and automation technologies development in well servicing and workover (In Russ.), Neftegazovoe delo, 2020, V. 18, no. 3, pp. 61–68, DOI: 10.17122/ngdelo-2020-3-61-68.

2. Selivanov S.G., Ivanova M.V., Teoreticheskie osnovy rekonstruktsii mashinostroitel'nogo proizvodstva (Theoretical foundations of the reconstruction of machine-building production), Ufa: Gilem Publ., 2001, 312 p.

3. Mironenko O.I., Modelirovanie tekhnologicheskikh protsessov, vypolnyaemykh na proizvodstvennykh uchastkakh po remontu avtostsepnykh ustroystv vagonov (Modeling of technological processes carried out at production sites for the repair of auto-couplers of cars): thesis of candidate of technical science, Moscow, 2019.

4. Rojas R.A., Rauch E., From a literature review to a conceptual framework of enablers for smart manufacturing control, The International Journal of Advanced Manufacturing Technology, 2019, V. 104, pp. 517–533.

5. Smirnov V.A., Povyshenie effektivnosti tekhnologicheskikh sistem remontnogo proizvodstva i tekhnicheskogo obsluzhivaniya podvizhnogo sostava (Improving the efficiency of technological systems for repair production and maintenance of rolling stock): thesis of doctor of technical science, Moscow, 2020.

Today, all areas of production are undergoing a full-scale transition to a new development paradigm, which includes the introduction of new technologies and the intellectualization of production. The first place goes to the production technologies that include automation, digital design, computer modeling, optimization of technological processes, the development of digital twins, and the use of new materials, robotic systems and artificial intelligence methods. Analysis of existing production systems shows that traditional methods cannot promptly and effectively solve existing problems and ensure the competitiveness of an enterprise. The issues of technical re-equipment of production (in particular workshops for tubing repair) and optimization of repair technological processes are becoming relevant. Equipment in such workshops should correspond to the current trends, provide a full cycle of repair and recovery of tubing with an increase in their service life. The introduction of these requirements will reduce the labor intensity of work on the technological preparation of production, will make it possible to find optimal production solutions to perform any types of work, including the technical re-equipment of production.

Approaches for industrial automation and robotization of technological processes for tubing repair are considered in this article. The analysis of the production system has been carried out. It was found that the existing repair shops are characterized by an insufficient level of automation of technological processes (less than 20%); complex production logistics; significant potential for the introduction of new equipment and reconstruction. It is shown that manual production can be replaced with robotic one. Such a replacement will make it possible to increase the productivity and quality of the work performed.

References

1. Sen'kin A.S., Kraevskiy N.N., Il'in K.O., Munasypov R.A., To the question of robotization and automation technologies development in well servicing and workover (In Russ.), Neftegazovoe delo, 2020, V. 18, no. 3, pp. 61–68, DOI: 10.17122/ngdelo-2020-3-61-68.

2. Selivanov S.G., Ivanova M.V., Teoreticheskie osnovy rekonstruktsii mashinostroitel'nogo proizvodstva (Theoretical foundations of the reconstruction of machine-building production), Ufa: Gilem Publ., 2001, 312 p.

3. Mironenko O.I., Modelirovanie tekhnologicheskikh protsessov, vypolnyaemykh na proizvodstvennykh uchastkakh po remontu avtostsepnykh ustroystv vagonov (Modeling of technological processes carried out at production sites for the repair of auto-couplers of cars): thesis of candidate of technical science, Moscow, 2019.

4. Rojas R.A., Rauch E., From a literature review to a conceptual framework of enablers for smart manufacturing control, The International Journal of Advanced Manufacturing Technology, 2019, V. 104, pp. 517–533.

5. Smirnov V.A., Povyshenie effektivnosti tekhnologicheskikh sistem remontnogo proizvodstva i tekhnicheskogo obsluzhivaniya podvizhnogo sostava (Improving the efficiency of technological systems for repair production and maintenance of rolling stock): thesis of doctor of technical science, Moscow, 2020.


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