Determining the composition and rheological properties of the booster blend to replace waxy oil for shutdown period and cold run of non-isothermal hot oil pipeline

UDK: 622.692.4.053
DOI: 10.24887/0028-2448-2022-10-93-97
Key words: hot oil pipeline, non-isothermal pumping, blend, high-viscosity and waxy oils, shutdown, cold run, booster batch, optimal composition, rheological properties modeling
Authors: R.R. Tashbulatov (Ufa State Petroleum Technological University, RF, Ufa; The Pipeline Transport Institute LLC, RF, Moscow), R.M. Karimov (Ufa State Petroleum Technological University, RF, Ufa), A.R. Valeev (Ufa State Petroleum Technological University, RF, Ufa), N.A. Atroshchenko (Ufa State Petroleum Technological University, RF, Ufa), B.N. Mastobayev (Ufa State Petroleum Technological University, RF, Ufa)

The paper considers a method to reduce pressures at the time of cold run in non-isothermal hot main oil pipeline stopped for the repairing. The method is based on forming booster batches to displace and replace waxy oil. A review of the regulatory and technical base for the calculation of thermal-hydraulic parameters of pumping, the study of the viscosity-temperature properties of the flow and the rheological parameters of high-viscosity oils, including in the non-stationary cold run mode, has been carried out. An analysis of the operating experience and results of studies of oil blends pumped through domestic hot oil pipelines is presented. Peculiarities of the influence of the composition on the rheological properties of pumped blends are highlighted. A set of laboratory and numerical studies of the rheological parameters of the flow of mixtures of high-viscosity heavy and solidifying waxy oils in non-stationary start-up modes depending on the ratio of oils has been carried out. To calculate the value of the static shear stress and the effective viscosity of the mixture used to prepare the booster batch with the best starting characteristics, an equation was obtained in the form of a polynomial of the fourth degree with nine coefficients. In order to improve the accuracy of modeling, taking into account the physicality of the flow process and to reduce the complexity of calculations and the volume of tests associated with them, a previously developed universal model of an asymptotic form was proposed, using which a high convergence of calculated and experimental values was obtained. On the example of the blend of heavy oil of Yaregskoye field and waxy oil Kharyaginskoye field, the practical possibility and expediency of using booster batches for the period of scheduled shutdowns and cold start-up of non-isothermal sections of the hot main oil pipeline Usa – Ukhta – Yaroslavl are confirmed. The ratio of oils in the booster batch found with the help of the proposed method will make it possible to significantly reduce the static shear stress and loads at cold run.

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