Hydroisomerization of linear paraffins over platinum catalysts based on zeolites ZSM-5, ZSM-23, SAPO-11 and SAPO-31

UDK: 665.685:665.75
DOI: 10.24887/0028-2448-2025-4-33-38
Key words: diesel fuel, isodewaxing, isomerization, paraffins, silicoaluminophosphates, zeolites
Authors: M.I. Rubtsova (Gubkin University, RF, Moscow); L.D. Zatsepina (Gubkin University, RF, Moscow); Ya. Aljajan (Gubkin University, RF, Moscow); E.M. Smirnova (Gubkin University, RF, Moscow); A.M. Kozlov (Gubkin University, RF, Moscow); V.A. Vinokurov (Gubkin University, RF, Moscow); A.P. Glotov (Gubkin University, RF, Moscow)

The hydroisomerization of linear alkanes represents a cornerstone process in modern petroleum refining, particularly in the catalytic isodewaxing of middle distillate fractions. This transformation is industrially vital for producing premium low-pour-point diesel fuels and high-performance lubricants, where improved cold-flow properties are achieved through selective branching of hydrocarbon chains. In this work, zeolite ZSM-23, silicoaluminophosphates SAPO-11 and SAPO-31 were synthesized, and commercial zeolite ZSM-5 was used. Based on these molecular sieves, supports were prepared (using boehmite as a binder in an amount of 30 wt.%) and platinum catalysts on their basis (Pt content – 0,5 wt.%). At each step of synthesis, the materials, supports, and catalysts were characterized by X-ray diffraction, temperature-programmed desorption of ammonia (NH₃-TPD), low-temperature nitrogen adsorption, transmission and scanning. The catalytic activity was evaluated using a laboratory flow-type unit with a fixed catalyst bed reactor in the isomerization of n-hexadecane under the following conditions: hydrogen pressure of 3,5 MPa, feedstock liquid hourly space velocity of 4 h-1, temperature range of 230–400 °C, and a hydrogen-to-oil ratio of 600 Nm3/m3. The conversion of n-hexadecane and the selectivity toward cracking and isomerization reactions were compared for the synthesized catalysts. It was found that the SAPO-11-based catalyst provided the highest feedstock conversion and the maximum selectivity toward multi-branched isomers.

References

1. Makhmudova L.Sh., Akhmadova Kh.Kh., Khadisova Zh.T. et al., Production of waxy diesel fuels at refineries in Russia: Status and prospects (In Russ.), Rossiyskiy khimicheskiy zhurnal, 2017, no. 2, pp. 75–97.

2. Zinnatullina G.M., Baulin O.A., Spashchenko A.Yu. et al., Improvement of diesel fuel low-temperature properties (In Russ.), Proceedings of NIPI Neftegaz GNKAR, 2018, no. 2, pp. 77–81, DOI: https://doi.org/10.5510/OGP20180200354

3. Ermak A.A., Buraya I.V., Spiridonov A.V. et al., Methods of regulating the cloud point of diesel fuels (In Russ.), Vestnik Polotskogo gosudarstvennogo universiteta. Seriya B. Promyshlennost'. Prikladnye nauki, 2018, no. 11, pp. 112–117.

4. Bogdanov I., Morozova Y., Altynov A. et al., Ways to improve the effectiveness of depressant additives for the production of winter and arctic diesel fuels, Resources, 2024, V. 13, no. 2, pp. 1–19, DOI: http://doi.org/10.3390/resources13020027

5. Aljajan Y., Stytsenko V., Rubtsova M., Glotov A., Hydroisomerization catalysts for high-quality diesel fuel production, Catalysts, 2023, V. 13, no. 10,

DOI: http://doi.org/10.3390/catal13101363

6. Park K., Ihm S., Comparison of Pt/zeolite catalysts for n-hexadecane hydroisomerization, Applied Catalysis A: General, 2000, V. 203, pp. 201–209,

DOI: http://doi.org/10.1016/S0926-860X(00)00490-7

7. Kosareva O.A., Gerasimov D.N., Maslov I.A. et al., Effect of the zeolite type on catalytic performance in dewaxing of the diesel fraction under sour conditions, Energy & Fuels, 2021, V. 35, no. 19, pp. 16020–16034, DOI: http://doi.org/10.1021/acs.energyfuels.1c01484

8. Yakovenko R.E., Agliullin M.R., Zubkov I.N. et al., Diesel fraction isodewaxing in the presence of granular platinum-containing SAPO-11 and SAPO-41 molecular sieves, Catalysis in Industry, 2024, V. 16, no. 2, pp. 178–186, DOI: https://doi.org/10.1134/S2070050424700089

9. Kondrashev D.O., Kleymenov A.V., Gulyaeva L.A. et al., Studies of the efficiency of diesel isodeparaffinization over a zeolite-containing nickel-molybdenum catalyst (In Russ.), Kataliz v promyshlennosti, 2016, no. 6, pp. 14–22, DOI: https://doi.org/10.18412/1816-0387-2016-6-14-22

10. Bogomolova T.S., Smirnova M.Y., Klimov O.V., Noskov A.S., Studying the hydroisomerization of diesel fractions with different concentrations of nitrogen-containing compounds on bifunctional catalysts based on ZSM-23 and non-noble metals, Catalysis in Industry, 2023, V. 15, no. 2, pp. 182–189,

DOI: http://doi.org/10.1134/S2070050423020034

11. Lan K., Zhou X., Zhang M. et al., Synergistic catalytic performance of Pt-Au bimetallic catalysts on high-crystallinity ZSM-23 zeolite for hexadecane hydroisomerization: metal-acid balance and enhanced isomerization selectivity, Inorganic Chemistry, 2024, V. 63, no. 20, pp. 9315–9325,

DOI: https://doi.org/10.1021/acs.inorgchem.4c01212

12. Bensafi B., Chouat N., Djafri F., The universal zeolite ZSM-5: Structure and synthesis strategies. A review, Coordination Chemistry Reviews, 2023, V. 496,

DOI: http://doi.org/10.1016/j.ccr.2023.215397

13. Sivasanker S., Design of catalysts for pour-point reduction of lube oil fractions, Bulletin of the Catalysis Society of India, 2003, V. 2, pp. 100–106.

14. Zhang M., Chen Y., Wang L. et al., Shape selectivity in hydroisomerization of hexadecane over Pt supported on 10-ring zeolites: ZSM-22, ZSM-23, ZSM-35, and ZSM-48, Industrial and Engineering Chemistry Research, 2016, V. 55, no. 21, pp. 6069–6078, DOI: http://doi.org/10.1021/acs.iecr.6b01163

15. Möller K., Bein T., Crystallization and porosity of ZSM-23, Microporous and mesoporous materials, 2011, V. 143, no. 2–3, pp. 253–262,

DOI: http://doi.org/10.1016/j.micromeso.2010.12.019

16. Lin H., Xu C., Wang W., Wu W., In situ synthesis of nanosized ZSM-12 zeolite isomorphously substituted by gallium for the n-hexadecane hydroisomerization, Chemical Synthesis, 2024, V. 4, no. 3, DOI: http://doi.org/10.20517/cs.2024.40

17. Li H., Sun K., Xiong S. et al., Highly effective Pt-Pd/ZSM-22 catalysts prepared by the room temperature electron reduction method for the n-hexadecane hydroisomerization, Fuel Processing Technology, 2024, V. 262, DOI: http://doi.org/10.1016/j.fuproc.2024.108117

18. Shen Y., Qiao L., Zhang Z. et al., Synthesis, structure, and acidity regulation of ZSM-12 zeolite in alkane isomerization, Fuel, 2025, V. 380,

DOI: http://doi.org/10.1016/j.fuel.2024.133221

19. De Sousa L.V. Júnior, Silva A.O.S., Silva B.J.B., Alencar S.L., Synthesis of ZSM-22 in static and dynamic system using seeds, Modern Research in Catalysis, 2014,

V. 3, no. 2, pp. 49–56, DOI: http://doi.org/10.4236/mrc.2014.32007

20. Wu Q., Yuan J., Guo C. et al., The hydroisomerization of n-hexadecane over Pd/SAPOs bifunctional catalysts with different opening size: Features of the diffusion properties in pore channels and the metal-acid synergistic catalysis, Fuel Processing Technology, 2023, V. 244, DOI: http://doi.org/10.1016/j.fuproc.2023.107692

21. Zhang S., Chen S.L., Dong P. et al., Characterization and hydroisomerization performance of SAPO-11 molecular sieves synthesized in different media, Applied Catalysis A: General, 2007, V. 332, no. 1, pp. 46–55, DOI: http://doi.org/10.1016/j.apcata.2007.07.047

22. Shi J., Wang Y., W. Yang et al., Recent advances of pore system construction in zeolite-catalyzed chemical industry processes, Chemical Society Reviews. Royal Society of Chemistry, 2015, V. 44, no. 24, pp. 8877–8903, DOI: http://doi.org/10.1039/c5cs00626k

23. Zhang Y., Guo C., Wang W. et al., Effect of diffusion and metal-acid synergy on catalytic behavior of the Pd/Hierarchical SAPO-31 nanoparticles for hydroisomerization of n-hexadecane, Fuel Processing Technology, 2024, V. 256, DOI: http://doi.org/10.1016/j.fuproc.2024.108076

24. Pirutko L.V., Parfenov M.V., Lysikov A.I. et al., Synthesis of micro-mesoporous ZSM-23 zeolite, Petroleum Chemistry, 2021, V. 61, pp. 276–283,

DOI: http://doi.org/10.1134/S0965544121020080

25. Souverijns W., Martens J.A., Froment G.F., Jacobs P.A., Hydrocracking of isoheptadecanes on Pt/H-ZSM-22: An example of pore mouth catalysis, Journal of Catalysis, 1998, V. 174, no. 2, pp. 177–184, DOI: http://doi.org/10.1006/jcat.1998.1959


Attention!
To buy the complete text of article (Russian version a format - PDF) or to read the material which is in open access only the authorized visitors of the website can. .