Application of specially designed flare tips to reduce methane emissions at oil and gas production facilities

UDK: 502.55
DOI: 10.24887/0028-2448-2023-6-102-105
Key words: carbon management, methane emission reduction, flare plant, greenhouse gases, carbon dioxide, selection of production facilities, feasibility studies, unit cost of emission prevention
Authors: P.V. Roshchin (SamaraNIPIneft LLC, RF, Samara), A.A. Zulpikarov (Rosneft Oil Company, RF, Moscow), I.V. Koshcheev (SamaraNIPIneft LLC, RF, Samara), K.P. Marfin (SamaraNIPIneft LLC, RF, Samara), V.V. Konovalov (SamaraNIPIneft LLC, RF, Samara), E.V. Izotenko (SamaraNIPIneft LLC, RF, Samara), K.M. Nikitina (SamaraNIPIneft LLC, RF, Samara)

At the end of 2021 the Rosneft-2030 Strategy: Reliable Energy and Global Energy Transition was approved. The key priorities of the new strategy are reduction of carbon footprint, operational leadership and increased efficiency. The implementation of the Company strategy will contribute to achieving the goals of the Strategy for Socio-Economic Development of the Russian Federation with Low Greenhouse Gas Emissions until 2050, the Paris Agreement on Climate, as well as 17 UN Sustainable Development Goals. In 2019 Rosneft also joined the initiative to reduce methane emissions and signed the Guidelines for the reduction of methane emissions in the natural gas supply chain. One of the horizons of the climate agenda is the reduction of methane emission intensity to less than 0.2% by 2030. Global anthropogenic methane emissions from the energy sector are estimated at 135 million tons, of which about 29% are from natural gas production, processing and transportation processes.

The article considers the results of the assessment of the possible potential to reduce methane emissions at oil and gas production facilities by optimizing the combustion mode of flares by using flareless combustion heads (heads of special design, heads with air supply in the combustion zone). The advantages and limitations of using flare heads of different designs for flareless gas combustion are presented. The methane emission forecast was calculated before and after the implementation of technological solutions for each flare unit. The results were ranked according to the minimum specific costs for the prevention of methane emissions of 1 ton of methane for a fixed period of the project implementation. Calculation of minimum unit costs allows to determine the list of priority flare units for their retrofitting with special design flare heads during the implementation of various scenarios. Generalization of the obtained data makes it possible to carry out quantitative assessment of methane emissions reduction due to using flare heads of special design, to determine priority objects for implementation of technical solutions, to prepare the basis for express-analysis of costs for their realization, to minimize costs due to application of typical solutions, to promptly determine the methane emissions reduction potential, including in changing macroeconomic conditions.

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