Comparative Analysis of Reliability Indicators of Wear-Resistant Protective Coatings

UDK: 621.643
DOI: 10.24887/0028-2448-2022-10-60-63
Key words: stop valves, slide valve, wear-resistant protective coating, blocking element, slider
Authors: O.Yu. Zhevelev (The Pipeline Transport Institute, LLC, RF, Moscow), I.A. Flegentov (The Pipeline Transport Institute, LLC, RF, Moscow)

The article is devoted to the comparative analysis of wear-resistant protective coating of sliders in valves designed for operation at facilities of the Transneft system's companies. We have considered slide valve failures that occurred due to violated integrity of the slider coating; we have examined the results of scientific research conducted in the field of wear-resistant protective coatings. Criteria are presented for assessing the quality of wear-resistant protective coatings of valve sliders and identified the factors affecting protective coatings and influencing coating failures. We have generalized the results of work aimed at improving the quality of wear-resistant protective coatings of valve sliders and we have stated the requirements for such coatings, as well as the methods of control, inspection, and testing in order to confirm the quality of coatings. As part of work to improve the quality of wear-resistant protective coatings of valve sliders, we have studied and tested ion-plasma spraying with titanium nitride (Ti-TiN);ion-plasma spraying with chromium carbide (Cr – CrC); chemical nickel coating (Ni + CrC); electroplated chrome coating (Cr); flame spraying with tungsten carbide (WC). Following our work, we have summarized, generalized, and analyzed the results of comparative tests of protective properties, which have shown that all types of coatings meet the requirements for protective properties of Transneft. The work was carried out in order to improve the method of producing a wear-resistant coating for sliders and to enhance the coating quality indicators, including on non-working surfaces of sliders, the requirements for which had not been previously regulated in the serial manufacture of sliders for slide valves.

References

1. Voronov V.I., Flegentov I.A., Zadubrovskaya O.A., Zhevelev O.Yu., Research of metal of shut-off valve and pumping equipment parts after long-term operation (In Russ.), Neftyanoe khozyaystvo = Oil Industry, 2019, no. 1, pp. 75–79. DOI: 10.24887/0028-2448-2019-1-75-79

2. Kazantsev M.N., Flegentov I.A., Zhevelev O.Yu., Kvasnyak V.B., Zhukov M.V., Measures for improving the protective qualities of wear-resistant metal coatings in shut-off valves slide gates (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2016, no. 5 (25), pp. 78–83.

3. Voronov V.I., Flegentov I.A., Petelin A.N., Compact expanding gate valve (In Russ.), Nauka i tehnologii truboprovodnogo transporta nefti i nefteproduktov = Science & Technologies: Oil and Oil Products Pipeline Transportation, 2018, no. 1, pp. 112–119.



Attention!
To buy the complete text of article (Russian version a format - PDF) or to read the material which is in open access only the authorized visitors of the website can. .