Artificial lift of oil is enabled by the technological mode of an electric submersible pump (ESP). Historically the steady-state mode (or according to the field terminology «constant operating well stock») of ESP operation is most commonly used. However, in recent decades, various non-stationary modes of well operation have become widespread in field practice (periodic short activation – short cycle; automatic recurrent activation – long cycle; alternation of frequencies – cycle with not zero frequency while accumulating liquid in annulus). One of the reasons for changing steady-state operation mode to periodic one is transient fluid inflow from the reservoir into the wellbore. The actual issue is to determine the interrelation between the resource life and technological modes of constant and periodic operation of ESP wells in order to predict the reliability of submersible pumping units. This article shows the statistical analysis of one of Western Siberia field ESP wells operation for ten years period (2014–2023). The operation features and different modes effects on ESP reliability have been investigated. The changeout of operation mode effect on mean time between failures (MTBF) has been found out. As a result of the upper-level analysis the features of different ESP operation modes (steady-state mode, periodic short activation mode and automatic recurrent activation mode) development have been defined, taking into account the transformation of technological and business processes.
References
1. Yakimov S.B., Kaverin M.N., Golub’ I.M. et al., Study of ESP advantages operated in a periodical mode in the wells complicated by sand removal (In Russ.), Oborudovanie i tekhnologii dlya neftegazovogo kompleksa, 2017, no. 5, pp. 16–20.
2. Yakimov S.B., Shportko A.A., Sabirov A.A., Bulat A.V., The influence of concentration of abrasive particles in the produced fluid to the reliability of electric centrifugal submersible pumps (In Russ.), Territoriya Neftegaz = Oil and Gas Territory, 2017, no. 6, pp. 50–56.
3. Timashev E.O., Khalfin R.S., Volkov M.G., Statistical analysis of the failure times and feed rates of downhole pumping equipment in operating parameter ranges
(In Russ.), Neftyanoe khozyaystvo = Oil Industry, 2020, no. 2, pp. 46-49, DOI: https://doi.org/10.24887/0028-2448-2020-2-46-49
4. Volkov M.G., Smolyanets E.F., Specifics of oil well operation in the conditions of high free gas content in the production stream (In Russ.), Neftyanoe khozyaystvo = Oil Industry, 2018, no. 4, pp. 120-124, DOI: https://doi.org/10.24887/0028-2448-2018-11-120-124
5. Mel’nichenko V.E., Otsenka vliyaniya osnovnykh tekhnologicheskikh kharakteristik dobyvayushchikh skvazhin na resurs pogruzhnykh elektrotsentrobezhnykh nasosov (Assessment of the impact of the main technological characteristics of producing wells on the resource of submersible electric centrifugal pumps): thesis of candidate of technical science, Moscow, 2017.
6. Vidineev A.S., Nikiforov O.V., The feasibility of operating the ESP in frequency alternation mode (In Russ.), Neftegaz.RU, 2021, no. 6, pp. 76–78.
7. Likhacheva E.A., Ostrovskiy V.G., Lykova N.A. et al., Oil submersible pumps reliability during cyclic operation (In Russ.), PRONeft. Professional’no o nefti, 2021, V. 6, no. 1, pp. 54–58.
8. Makeev A.A., Mishagin S.G., Yur’ev A.N. et al., Investigation of the periodic mode influence of electric centrifugal pumps operation on the underground equipment lifetime (In Russ.), Neftepromyslovoe delo, 2024, no. 7(667), pp. 37–42.
9. Perel’man O.M., Peshcherenko S.N., Rabinovich A.I., Slepchenko S.D., Metodika opredeleniya nadezhnosti pogruzhnogo oborudovaniya i opyt ee primeneniya (Methodology for determining the reliability of submersible equipment and experience of its application). - https://www.novomet.ru/science_files/452610572005.pdf
10. Slepchenko S.D., Otsenka nadezhnosti UETsN i ikh otdel’nykh uzlov po rezul’tatam promyslovoy ekspluatatsii (Evaluation of the ESP reliability and their individual nodes according to the exploitation results of oil fields): thesis of candidate of technical science, Perm’, 2011.
11. Mishchenko I.T., Skvazhinnaya dobycha nefti (Oil production), Moscow: Neft’ i gaz Publ., 2003, 816 p.
12. Sarapulov N.P., Katrich N.M., Shushakov A.A. et al., Individual approach to the calculation of energy-efficient operating mode of ESP in low-margin wells (In Russ.), Neftyanoe khozyaystvo = Oil Industry, 2012, no. 12, pp. 69–71.
13. Sakharov V.A., Mishchenko I.T., Bogomol’nyy G.I., Mokhov M.A., Periodicheskaya ekspluatatsiya neftyanykh skvazhin (Periodic exploitation of oil wells), Moscow: Gubkin Institute, 1985, 71 p.